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#03 - Dust & Fume Filters - Per Work Station


Per Station Dust Collectors such as these are ideal for 'Cell Based' manufacturing and work stations. Most of these solutions are based upon self-cleaning filter cleaning systems to reduce filter costs.Water based systems are also available for certain explosive and flammable applications

Some important points to consider when purchasing:

  • What is the Total Flow Rate? (How many CFM's are needed to capture the contaminants)
  • What is the exact resistance (filter and capture device losses) required for the fan to overcome?
  • Do I have enough filter media in the collector?(Air to cloth ratio)
  • Will it stand up to your environment (Eg: is it made from Plastic or Steel?)
  • Filter cleaning: Does the filter cleaning system really work in your application?
  • What will be my filter, maintenance and energy costs per year?
  • Are there any tertiary risks such as fire, explosion, etc, that I need to consider?

  • For more info, please see the products and associated documentation listed below.



    (03-01) DCH-1 - Heavy Duty Dusts & Smoke - Self cleaning filter system built in - 300 to 800 CFM - 6” Ø inlet
    Cartridge collector with (1) Clean 2® cartridge filter (150ft² of media each), manual VIBRA-PULSE® filter cleaning system, and 6" collar on top. Includes either a 5 gallon external dust drawer or 10 gallon pail and hopper.
       

     001 - Spec Drawings: 
       ·  (03-01) DCH-1 - SD.pdf
     002 - Brochures: 
       ·  (03-01) DCH-1 - BR.pdf
     003 - Case Studies: 
       ·  (03-01-01) DCH-1 - Surface grinders - machine-o-matic - cs.pdf
     004 - Videos: 
       ·  (04-01) DCH-1.wmv
     006 - System Layouts: 
       ·  (03-01) DCH-1 - SLD.pdf
    (03-03) DCH-2 - Heavy Duty Dusts & Smoke - Self cleaning filter system built in - 600 to 1,200 CFM - 8” Ø inlet
    Cartridge collector with (2) Clean 2® cartridge filter (150ft² of media each), manual VIBRA-PULSE® filter cleaning system, and 8" collar on top. Includes a 10 gallon external dust drawer or tray.
       

     0001 - Installation Examples - How products go together: 
       ·  (03-03-01) How to join FLEXI+HMAX+DUCTWORK+DCH2.pdf
     001 - Spec Drawings: 
       ·  (03-03) DCH-2 - SD.pdf
     002 - Brochures: 
       ·  (03-03) DCH-2 - BR.pdf
     003 - Case Studies: 
       ·  (03-03-01) dch-2 - welding smoke - carroll healthcare - vcs.pdf
     004 - Videos: 
       ·  (04-01) DCH-1.wmv
     006 - System Layouts: 
       ·  (03-03) DCH-2 - SLD.pdf
    (03-05) WF - Weld Fume, Dusts & Gases - Cleanable filters - 300 to 1400 CFM - 6” Ø inlet
    Wall-mounted mechanical filter unit c/w direct mount P-Max fan. The unit comes standard with either a spun-bound polyester (washable) filter. Designed for use with extraction arms, and/or ducted applications.
       

     001 - Spec Drawings: 
       ·  (03-05) WALL-FLEX - SD.pdf
     001a - Spec Drawing - Installation Examples: 
       ·  (03-05-01) How to Join FLEXI+P086+WALLFLEX+SIL8.pdf
     002 - Brochures: 
       ·  (03-05) Wall Flex - BR.pdf
     003 - Case Studies: 
       ·  (03-05-01) Wall Flex with dual flexi arms - smoke collection - coil manufacturer - cs.pdf
     004 - Videos: 
       ·  (04-05) Wall-Flex.wmv
     006 - System Layouts: 
       ·  (03-05) Wall Flex - SLD.pdf
     Buyer Guides: 
       ·  Wall-Flex-Buyer-Guide.pdf
    (03-051) WF-SC - Weld Fume, Dusts & Smoke - Jet pulse cleaning filter system built in - - 300 to 1400 CFM - 6” Ø inlet
    Ideal for workstations that required a ''self-Cleaning'' filter system. With up to 99,9% filter efficiency the Wall-Flex ECO series cartridge collectors extract fumes and dust via a capture device such as a fume extractor. Once the contaminant is capture and filtered by the cartridge it is then easily 'reverse-pulsed' off the filter with compressed air.
    1phase/1.5 HP/115V/60Hz
    This allows the for cost effective filter maintenance and ensures constant capture at source.
    The access to the “maintenance-free” replaceable cartridge filter is easy and changing it takes just a couple of minutes.
    Some of the added benefits are:
  • Longer filter life
  • greater reliability: no belts or pulleys to replace.
  • Low operation costs
  • Greater user satisfaction

  •    

     001 - Spec Drawings: 
       ·  (03-051) WALL-FLEX-SC - SD.pdf
     001a - Spec Drawing - Installation Examples: 
       ·  (03-051-01) How to Join FLEXI+WFSC+HEPA.pdf
       ·  (03-051-02) How to Join 2xFLEXI+P086+WFSC+HEPA.pdf
       ·  (03-051-03) How to Join FLEXI+WFSC+HEPA.pdf
       ·  (03-051-04) How to Join 2xFLEXI+P086+WFSC+HEPA.pdf
     002 - Brochures: 
       ·  (03-065) WF-ECO - BR.pdf
     004 - Videos: 
       ·  (03-065) WF-ECO.wmv
     007 - Written Specifications: 
       ·  (03-065)_WF-ECO_-_WS.doc
    (03-051) WFD - Wall Flex Duo - Weld Fume, Dusts & Gases - Self Cleaning filters - 1000 to 2600 CFM - PES
    The Wall Flex Duo is an ideal solution for SINGLE or DUAL workstations that require “capture at source” and/or ambient collection as well as filtration of airborne contaminants such as welding fumes, grinding dust, etc.

    This solution comes pre-engineered and ready to use. The two (2) "self-supporting” extraction arms offer at source capture of contaminants. The adjustable inlets capture fugitive emissions in an ambient/general ventilation fashion.

    Exhaust air can be optionally distributed through “Push-Pull” high velocity jets that project the air over 50’ & de-stratify the air in the upper echelons of the facility. This allows for best dilution of fugitive emissions (fumes not captured at source). In all cases, the contaminated air is filtered and returned to the facility.

    The Wall Flex Duo comes typically equipped with the following components:

  • Direct mount fan (1.5 HP, 115/1/60) Optional: 3, 5, 7.5, & 10 HP
  • High efficiency “Nano-fiber” cartridge filter
  • Filter cleaning system
  • Cam-lock dust tray
  • Dual blowback dampers
  • Two (2) Extraction arms, up to 43’ in length
  • 1.1 KW (1.5 HP)/115V/1/60Hz fan
  • Pre-wired switch
  • Motor overload
  • Cord and plug
  •    

     0001 - Installation Examples - How products go together: 
       ·  (03-051-03) How to join FLEXI+HMAX+WFDUO.pdf
     001 - Spec Drawings: 
       ·  (03-051) Dual Wall Flex - SD.pdf
     002 - Brochures: 
       ·  (03-051) Dual Wall Flex - BR.pdf
     Buyer Guides: 
       ·  Wall-Flex-Duo-Buyer-Guide.pdf
    (03-06) WFSC - Weld Fume, Dusts & Smoke - Self cleaning filter system built in - 300 to 800 CFM - 6” Ø inlet
    Wall-mounted mechanical filter unit. The unit comes standard c/w Vibra-Pulse cleaning system, washable filter, hopper and 5 gallon drum. Designed for use with extraction arms, and/or ducted applications.
    600 CFM @ 4" w.g.
       

     001 - Spec Drawings: 
       ·  (03-06) Wall Flex - SD.pdf
     003 - Case Studies: 
       ·  (03-06-01) Wall Flex - welding smoke - Presstran - VCS.pdf
       ·  (03-06-02) Wall Flex - grinding dust - Central Prosthetic - VCS.pdf
    (03-061) CF-ECO Welding Fume and Dust Filter. Self Cleaning system - 1400 CFM “Free-Blowing” Ø8" Inlet
    CF-Eco is made for welding and soldering fume and lighter dust. It is equipped with self-cleaning cartridge filter and built in fan with an aluminium impeller.
    Filtration:
    - With up to 99,9% filter efficiency the CF-ECO Cartridge Filters will clean the premises of welding fumes and light grinding dust. The cleaned air is recirculated into the premises, with no heat loss at all.
       

     001 - Spec Drawings: 
       ·  (03-061) CF-ECO - SD.pdf
     002 - Brochures: 
       ·  (03-061) CF-ECO - BR.pdf
     004 - Videos: 
       ·  (03-061) CF-ECO - VD.wmv
    (03-07) SSWC - Wet Collector Explosive Dusts - Self cleaning/draining filter system built in - 1200 to 5,500 CFM
    The Stainless Steel Wet Dust Collection System from LEV-CO comes in a variety of models that are intended for safe, efficient collection of various dusts from sanding, grinding and deburring operations. Dust particles sink to the base of the tank and are easily racked into a disposal container using.

    1. Dust suitable for wet collection includes:

    o Quick wetting and sinking dust
    o Materials of a combustible nature
    o Applications where sparks may occur
    o Applications where mixing of material and various minerals occur
    o Other special applications.

    2. Standard features

    • No filter bags / Low maintenance
    • Stainless steel construction
    • Water level controller
    • 1 Micron solid/liquid phase after filter
    • Sound silencer
    • Magnetic starter, prewired with main disconnect
    • T.E.F.C. motors
    • Small particle grids for higher efficiency
    • Models 1200 CFM to 5500 CFM

    3. Optional equipment

    • Explosion-proof motors
    • HEPA and Carbon filters
    • Custom ductwork kits
    • Single and Dual Extraction arms (6.5” to 12” diameter – 7’ to 17’ long)
    • Portable option (Wheel kits)
    • Custom direct mount Downdraft tables
    • Water level controller

       

     001 - Spec Drawings: 
       ·  (03-07) SS-Wet Collector - SD.pdf
     002 - Brochures: 
       ·  (03-07) SS-Wet Collector - BR.pdf
    (03-21) Dust Collectors with Shaker Cleaning Systems
    Shaker Bag Dust Collectors provide high efficiency collection of large and small particulate. Lev-co’s control of in-plant airborne contaminant levels improves worker productivity while reducing facility maintenance costs.


       

     001 - Spec Drawings: 
       ·  (03-021) WDS-800 and WDS-1500 - SD.pdf
     002 - Brochures: 
       ·  (03-021) WDS-800 and WDS-1500 - BR.pdf
     004 - Videos: 
       ·  (03-021) WDS.wmv
    (04-01) L Series Vertically oriented cartridges Dust & Fume Collectors - Self cleaning filter system built in - 1,200 to 25,000 CFM
    Our line of vertical cartridges dust collectors offer extremely efficient and economical systems due to the continuous venturi assisted reverse pulse jet cleaning system. The system allows on-line cleaning, without significant loading thus maintaining constant internal static pressure levels. This system is designed to handle 8" w.g. of external static pressure.
       

     001 - Spec Drawings: 
       ·  (04-01) Central Dust & Fume Collectors - SD.pdf
     002 - Brochures: 
       ·  (04-01) Central Dust & Fume Collectors - BR.pdf
     003 - Case Studies: 
       ·  (04-01-01) Central Cartridge Dust Collector - Aluminum and steel welding - Manac - CS.pdf
       ·  (04-01-02) PFV 12-ACCUMETAL - vcs.pdf
       ·  (04-01-03) central cartridge dust collector - grinding - Miura Boiler - CS.pdf
     006 - System Layouts: 
       ·  (04-01) Central Dust & Fume Collectors - SLD.pdf
     007 - Written Specifications: 
       ·  (04-01) Central Fume & Dust Collectors - WS.doc